Archive for NAUF

Three of a Kind?

Posted in Artisanal, Canadian Woodworking, Furniture Making, Woodwork with tags , , , , , , , , on January 23, 2012 by johnwiggers

About a year ago I received an urgent email from a freelance writer who claimed to be on a deadline to submit a design article to Toronto’s Globe and Mail newspaper. She was keenly interested in my Bow Tie pedestal table, so I quickly sent her specifications, pricing and high resolution images.

It was only after the article was published that I realized what it really was. Called “Three of a Kind“, the article was one of an ongoing series of abbreviated sound bytes which take 3 similar looking pieces of furniture to compare them – primarily on the basis of price.

One previous article compared a $2560.00 Le Corbusier club chair to a $499.00 POS from Ikea. What was the main point of comparison between the two? Both were chairs covered in blue fabric.

A solid birch 3 legged table by Tom Dixon was ambushed in a similar fashion when compared to repackaged landfill offerings from Ikea and West Elm.

What I find unfair about this kind of homogenized design pseudo-journalism is that it doesn’t properly compare apples to apples. For example, my Bow Tie table is a hand made one-of-a-kind piece that is crafted from FSC and NAUF certified woods, non-UF glue and low VOC finish. The top has a hand cut diamond matched inlay pattern, with additional inlays in the collar and plinth made of traditional holistic woods such as Black Walnut and Narra. It’s no surprise that this table ended up being the priciest of the three shown.

The cheapest of the tables was a variation of a block stool that is imported by the containerload from some place in Africa. The table at the intermediate price point is a similar looking piece of mass production that is also imported by the containerload, only in this case from a factory run by Gus* Modern in China.

In the grand scheme of things this “Three of a Kind” concept of literary penmanship isn’t all that difficult to emulate, as I’ll demonstrate here with the following 3 examples of cars.



Please study these images carefully. One is of a finely engineered $2900.00 precision instrument manufactured by Tata Motors of India. At the middle price point we have a Buick Regal by General Motors, which has a base price of $27,000.00. (It’s unclear from the photo whether this particular Regal has been manufactured in North America, or at one of the new GM factories recently built in China). Finally we have a Maybach 57S Coupe that has been customized by Xenatec of Germany to the tune of $1,000,000.00.

Can you tell them apart, even though all 3 of these cars share seemingly identical silvery paint finishes?

Ellipse II Table – The Story Behind Its Creation

Posted in Artisanal, FSC, Furniture Making, Woodworking with tags , , , , , , , , , , , , , , , , , , , , , , on January 11, 2012 by johnwiggers

In 2002 I began to experiment with ideas on how to bend wood across complex three dimensional planes. In the course of doing this I inadvertently created a tapered elliptical cone shape that, at first glance, looked ideal for a dining table base.

After building a prototype of the cone my next challenge was making the top. After heeding advice to “keep it simple” I settled on a pure elliptical oval shape with bookmatched grain and flat edge apron. A 1″ high stainless steel plinth was added to the underside of the base. The resulting table was finished in Tobacco Mahogany, and named the Ellipse Dining Table.

Although the resulting table looked OK, there was something about it that was just plain missing. What bothered me most was the finish – which was a basic chocolate/mocha/expresso brown. At the time this was a safe finish to use, because just about every professional in the interior design industry was using it in one form or another since it “went with everything”.

One could probably credit Holly Hunt and Christian Liaigre with first introducing this look to the high end of the market in the 1990s. By the early 2000s, however, the finish was everywhere and I soon realized that to be the main problem. Namely, because of the finish this table was looking like everything else out there – even the cheap dross knock-offs that were now beginning to flood the market by the containerload from offshore.

By 2006 I decided to refine the design with some subtle changes. I began by using a wood called Nero Chaquiro, which is a lesser known species that comes from an FSC certified forest in Brazil. In addition to being certified as sustainably harvested the use of this wood also helps support an indigenous community living along the banks of the Amazon River by providing a tangible incentive for the peoples living there to manage their surrounding forest responsibly.

The main structure of the table was crafted out of FSC certified ply, which was also NAUF and CARB2 compliant due to the fact that there were no added urea formaldehydes in the glues and binders. To minimize the heaviness of the top the grain pattern was changed to sunburst and the edge profile became a deep undercut bevel. The stainless steel plinth was removed in lieu of a small convex inlay of Narra being added as a subtle detail. The resulting table was finished in a low-VOC water based urethane, and renamed the Ellipse II Table.

Taken together these changes created a more sculptural look to the design, and the response from the design community was tremendously positive. Our ability to custom tailor this design to meet the requirements of each individual client has since resulted in the Ellipse II Table becoming one of our most popular offerings today.

In October 2008 a custom commission of this table for interior designer Wendy Blount was even published in an issue of Metropolitan Home magazine.

Thanks to the positive response this article received, the table photo was subsequently republished in the book “Glamour: Making it Modern” by Michael Lassell.

Sustainable, Environmental, Eco Lifestyles, Healthy, All Natural, Home and Garden, Interior Design, Eco Friendly, Green Furniture, Green Furnishings, Green Designs, FSC Certified, Reclaimed Materials. Organic, LEED compliant, NAUF. CARB2, Bamboo, Natural Fibers. Non-Toxic, low-VOC, Non VOC, Natural Finishes.

Road Trip Delivery of Eco-Furniture to Orlando, Florida

Posted in Uncategorized with tags , , , , , , , , , , , , , on July 13, 2011 by johnwiggers

In an earlier post I described a road trip to Hollywood, Florida during which we delivered custom furniture to a luxury condominium at the Trump Hollywood. This trip reminded me of another project we delivered to Orlando, Florida in May of last year.

My son Kevin accompanied me on this delivery and along the way we took a few hours break to catch an MLB baseball game at Turner Field, between the Atlanta Braves and the Cincinnati Reds.


Kevin is clearly looking forward to seeing the game.


After an 8 run 2nd inning by the Reds, including a grand slam by Joey Votto, it looked like the rout was on.


This guy is probably the most avid Braves fan around. He claims to have been to EVERY single Atlanta Braves home game (in the same seat at Turner Field) stretching back over 1000+ games. He’s also a walking encyclopedia on baseball facts and trivia.


Expect the unexpected. In the bottom of the 9th the Braves rallied back from a 9-3 deficit with 7 runs, including a walk-off grand slam by Brooks Conrad to win the game 10-9. The place went nuts. It turns out this was only the 24th time in MLB history that this has happened, so we truly witnessed some history in the making.


Kevin with the Braves superfan, moments after the incredible come-from-behind victory. (Incidentally, at the end of the 8th I told Kevin that we couldn’t leave yet because the Braves were going to come back and win via walk-off grand slam. Good call, Dad!)


The reason for the road trip: overseeing delivery of custom made eco-furniture to a home near Orlando, Florida. This bedroom furniture includes an Irenic Bed and Inamorata casegoods made of FSC certified wood (that is also NAUF and CARB2 compliant), non-UF glue and low-VOC water based finish that is doctor recommended even for those with chemical sensitivities. The mattress is made of natural latex. The finish on the furniture is glazed maple.


This natural cherry finished furniture is for the guest bedroom. Consisting of an Irenic Bed and Inamorata casegoods it is also made of FSC certified wood (that is also NAUF and CARB2 compliant), non-UF glue and low-VOC water based finish that is doctor recommended even for those with chemical sensitivities.


The custom Inamorata Boxer Chest is made of natural cherry with the drawer fronts being made of Curly Birds Eye Maple from my Core Stash. All drawer boxers are dovetailed solid maple (FSC certified) running on Blumotion self-closing linear ball bearing slides. The drawer pulls are satin nickel.


This set of 3 custom made Island Tables is made of Louro Preto. The inset of river stones on the Cayman Table has been covered with a custom tempered glass top, to keep the cat from using it as a litter box.


This Ellipse II Table has been custom made in bamboo. The top features a radiating sunburst pattern and the finish is a low-VOC water based urethane.

All in all I was highly impressed by the level of research the client put into this project to verify that every aspect of our work was as environmentally responsible as possible.


Celebrating a delivery gone well….fresh ingredients + stainless steel bowl + liquid nitrogen = best ice cream ever. This shameless plug is for a hidden gem called the Pure Magic Ice Cream company. It’s located in Kissimmee, Florida.


When your kid is too old for Disney World, the next best thing is a ‘ghetto ride’ in downtown Orlando.


‘The Boy’ is stoked.


With some time to ourselves we checked out a street festival in downtown Orlando. While walking around we stumbled into this custom chopper with its own built-in humidor and port bar. The chopper lured me inside the Corona Cigar Company, which turns out to be North America’s largest walk-in humidor…boasting an inventory of 2,000,000 +/- cigars. It turns out that we inadvertently discovered the cigar afficionado’s motherlode of Arturo Fuente’s, Hemingways, Ashtons, and Diamond Crowns.


The obligatory photo of me with the chopper.


The Diamond Crown Cigar Lounge. Stocked with pre-embargo Cuban cigars and Prohibition-era rum, not to mention ice cold beer. With the outside temperature hovering around 92 degrees it made sense to chill out with a beer and a stogie in air conditioned comfort. We returned later to catch game 3 of the NBA Eastern Conference Final although, unfortunately, the Magic failed to show to play the Celtics that night. It was an enjoyable experience nonetheless – downtown Orlando is definitely a happening place on a Saturday night.

Ellipse Table Made of Bamboo

Posted in Uncategorized with tags , , , , , , , , , , , on July 6, 2011 by johnwiggers

In a previous post I described the creative process behind making the Ellipse II Table out of bamboo.

Bamboo has been available to custom furniture makers in veneer and plywood form for a number of years. It’s use as a “green” material, however, has not been without questions and controversy.

In simple terms bamboo is considered a sustainable alternative to wood because bamboo is actually a grass and not a wood. Ironically, as demand for bamboo has grown many forests in south-east Asia have ended up being cut down to make way for bamboo plantations. This reality can hardly be interpreted as protective of trees and forests.

In addition there have been many questions about herbicide and pesticide use on these plantations, as well as the use of urea formaldehyde glues in the making of bamboo ply. And this doesn’t negate other questions having to do with issues of fair labour practices in the growing, harvesting and processing of bamboo as a material.

In recent years these issues have been addressed with the introduction of FSC certification to the bamboo marketplace.

Given this availability of FSC certified bamboo that is also NAUF and CARB2 compliant I decided in early 2010 to prototype a custom made version of the Ellipse II Table crafted exclusively from carbonized bamboo plywood. The actual material came from a company called Nadurra in Toronto.

The sculpted elliptical cone base was made from stacked laminated bamboo ply sheeting that was milled and sanded to achieve its final shape. The top was made from a full sheet of bamboo ply, with the corner offcuts being used to make the built up aprons for the undercut bevel edge.

All surfaces were then sanded smooth and rubbed in a low-VOC natural linseed oil finish.

The table as shown here was unveiled at the Green Living Show in Toronto in April, 2010.

It measures 60″ long x 37″ wide x 29″ high.

This table is currently on display at The 2011 Design Time Cottage on Lake Rosseau in Muskoka, Ontario.

Sustainable, Environmental, Eco Lifestyles, Healthy, All Natural, Home and Garden, Interior Design, Eco Friendly, Green Furniture, Green Furnishings, Green Designs, FSC Certified, Reclaimed Materials. Organic, LEED compliant, NAUF. CARB2, Bamboo, Natural Fibers. Non-Toxic, low-VOC, Non VOC, Natural Finishes.

Inamorata Casegoods – The Story Behind Their Creation

Posted in Uncategorized with tags , , , , , , , , , , , , , on June 4, 2011 by johnwiggers

A few years ago we received a special commission to make a custom Irenic Bed out of East Indian Laurel. In addition to the bed the clients were keen on having complementary casegoods made – namely a pair of dressers and a pair of night stands.

Inspired by the sweeping arc of the bed design we conceptualized a casegood profile that would emulate the door sweep of the Diego Humidor.

The resulting casegoods are shown below. To counterbalance the warmth of the wood we introduced the coolness of steel through the use of large polished steel pulls. Given the vibrant presence of the wood grain it was necessary to make the size of the custom pulls substantial, with the grips and detailing crafted out of black rubber.

The back of the main dresser was fully finished, which is a standard feature incorporated into all of our custom furniture designs.

The tall chest shown below was initially conceived of as a shorter dresser until a problem was discovered with how the builder proportioned the master bedroom. This unexpected glitch was quickly resolved with the suggestion that we transform the dresser into a vertical chest of drawers, thereby allowing it to fit a niche in the room.

Once again the back is fully finished.

Each of the night stands has a single drawer, with storage below for books.

In tandem with this we crafted another version of the Irenic Bed as shown below – this time out of natural Cherry. Because of the subtlety of the Cherry grain it was decided to cut the wood at slight angles to create a radiating pattern to symbolize a rising Sun.

For this commission the client requested large center drawers on the dresser, and smaller cubbie drawers on each side. Since the wood grain of the Cherry was not as intense as the East Indian Laurel, a more subdued satin nickel pull was selected.

This 7 drawer cabinet is called a semainaire, which is derived from a French word used to describe a lady’s lingerie chest having one drawer for each day of the week.

One key feature of this custom piece is the discrete locking compartment that was integrated into the underside of the top. The compartment was lined in black Tuscany leather. Both the lock and hinges were plated in 18K gold.

The night stands each feature 3 large drawers…

and a fully finished back.

This corner detail shows the cascading grain pattern on the pilasters.

Inlaid into the back of each of the cabinets was a small convex inlay of a wood known as Narra. This particular selection of Narra carries a special provenance in the world of sustainable forest management because it comes from the last remaining board known to exist of the very first wood to be sustainably harvested on the Solomon Islands in the early to mid-1990s. This Narra made its way into North American by way of Eco-Timber in California.

All drawers are dovetailed solid maple, running on concealed linear ball bearing self-closing glides.

For management of various electronic devices some custom charging stations were built into each of the night stands, so that cell phones, Bluetooths, Blackberrys and digital cameras could be simultaneously stored and charged.

The power bar and excess wiring were concealed under a removeable tray that was inlaid with slots and pockets for storage.

This resulting casegoods collection is called Inamorata.

Inamorata comes from the Latin words “in” and “amore”, with the loose translation being “to inspire with love”.

Sustainable, Environmental, Eco Lifestyles, Healthy, All Natural, Home and Garden, Interior Design, Eco Friendly, Green Furniture, Green Furnishings, Green Designs, FSC Certified, Reclaimed Materials. Organic, LEED compliant, NAUF. CARB2, Bamboo, Natural Fibers. Non-Toxic, low-VOC, Non VOC, Natural Finishes.

Irenic Bed – The Story Behind its Creation

Posted in Uncategorized with tags , , , , , , , , , , on June 2, 2011 by johnwiggers

Shortly after relocating our shop in 2001 I began to consider some new furniture design ideas. I was particularly intrigued with the idea of making a custom bed that could be an amalgamation all of the holistic and ecological principles I was experimenting with at the time. This ultimately manifested in the design of the Irenic Bed.

The word irenic is Greek and means: “fitted or designed to promote peace; pacific; conciliatory; peaceful.” This seemed highly appropriate considering my underlying intent to weave together many divergent elements into a holistically balanced and restful whole.

For most of us the bedroom is the most important room in the home, with the bed being the focal point of this sacred space. Our bed is the place we turn to for comfort and refuge, and it is also here that we can find the time to think and reflect.

Our bed is the place we can be vulnerable and share intimate moments with those we love. Our bed also offers protection, and is the place we go to when we need to heal.

Because we spend about 1/3 of our lives in bed (based on the assumption of 8 hours sleep per night) it can be argued that a bed is the most important piece of furniture in the home.

An initial prototype was made in 2002 out of a dark wood called Wenge, and upon completion it was sent to Chicago for display at the Lee Weitzman showroom.

Although much positive feedback resulted in the ensuing months, it languished in the showroom for a while before finally being sold. For the next few years I toyed with the idea of making a second version of the bed, but refrained from doing so largely because it was a difficult piece to display due of the large area of floor space it covers.

And, so, the idea stalled – but I never gave up on it entirely.

Then one day in 2005 I was discussing sustainable furniture ideas with an eco-designer by the name of Jill Salisbury, and she began telling me about this amazing bed she had seen in Chicago a few years earlier. It didn’t take long to figure out it was the Irenic Bed she was talking about, even though at the time she had no idea who made the piece. I was fascinated by how much the finest details of the design ended up resonating so powerfully with her. Inspired by that discussion I decided to make another version of the bed.

The second incarnation of the bed was done in natural flat cut Cherry. Slight angles were added to create a radiating sunburst effect on the head and footboards, which was meant to emulate the image of a setting and rising Sun. Beaded corner details were also set into the edges to give a gentle softening effect to the design.

The head and footboards were each constructed as heavy monolithic slabs, with the bed sides being suspended between each by way of mortised steel bed hooks that were discretely inlaid at the intersections. As an added convenience: no tools are required for assembly, and once it’s together it is absolutely rigid and thoroughly grounded in place.

All wood used in the making of the Irenic Bed is FSC certified for using wood that has been sustainably harvested from well managed sources. This is verified by independent third party audit under Smartwood certificate #SW-COC-000055. In addition to being FSC certified the plywood core material is also NAUF (no added urea formaldehyde) which, in turn, makes it CARB2 (California Air Resources Board) compliant.

The glue used in our own lamination process is a Titebond product that is non-UF (non-urea formaldehyde), while the water based finish is a low-VOC (low-volatile organic compound) water based urethane from AFM that is so ecologically sound that it is doctor recommended even for those with chemical sensitivities.

It is for these reasons that the Irenic Bed is Greenspec listed at http://www.buildinggreen.com/
The Irenic Bed is also consistent with the sustainability standards set out by the U.S. Green Building Council’s stringent LEED (Leadership in Energy and Environmental Design) program, namely the MR-7 Credit for certified wood use; the EQ Credit 4.1 for Low Emitting Solvents and Materials; and the EQ Credit 4.2 for Low Emitting Materials, Paints and Coatings.

The bed as shown in these photographs was displayed with Hastens boxspring, mattress and bedding. Many consider Hastens to make the finest beds on the planet, with the bonus being that their focus on green and ecologically sound principles is consistent with our own.

As a finishing touch the back of the headboard is also fully finished. Inlaid into the back of the headboard (just below the top) is a small convex detail of wood that carries a special provenance in the world of sustainable forest management. This wood is known as Narra and it comes from the last remaining board known to exist of the very first wood to be sustainably harvest on the Solomon islands in the early to mid 1990s. This wood made its way into North America by way of Eco-Timber in California.

Inlaid into the face of the headboard (and located discretely behind the pillows) is a small ovoid shaped stone known as a Narmadeshvara Shiva Lingam. This is a Hindu sacred stone that has been ceremoniously gathered once a year from the muddy banks of the Narmada River, one of the 7 sacred holy places of pilgrimage in India.

It is an Indian belief that millions of years ago a meteorite collided with the earth at what is now the source of the Narmada River in Madhya Pradesh, a mountainous province some 300 miles northeast of Bombay, India.

The tremendous heat of the collision caused a fusion of the ambient rock and the meteoric material. Over the ages a river began to flow through this area and the combination of these factors produced the unique condition in which pieces of the fused matter, revolving in the river bed over thousands of years, take on a distinct ovoid form. The oval form is markedly different from the flatter, thinner rocks normally appearing in the riverbed.

Once a year, after the long dry season and just before the monsoon, when the river is at its lowest, the villagers, working with oxen and rope, go out into the riverbed and pull the stones from the water. The stones are then hand-polished, a large one taking several months to complete. About twenty to thirty large pieces are taken from the river each year.

Down through the ages these stones have been carefully selected from this energy centre during the dry season by a few families, trained in the art of collecting, shaping and polishing the stones to bring out the natural markings called the “yoni”. The lingams are handled in accordance with ancient Vedic tradition, and are thus highly blessed.

They have been allowed to come out of India at this time because of the desperate state of the planet. The Lingams are energy generators of balance, of Soul consciousness, and healing. It is believed they are impregnated with spiritual light resonating with the fifth Chakra, or Heart Chakra; thus their particular job in healing the planet is through opening the heart, healing the pain in the heart that obscures the harmony and knowingness of the soul residing within.

It is said according to the Vedic knowledge that the Lingam represents the inner being, the energy shape of the soul, or the essence of a human being. The upright egg shape represents the divine masculine energy, the power of Shiva. The marking, called the yoni, represent the divine female energy. Here is a balance of male/female, Yin/Yang, dark/light, knowledge/wisdom, the positive/negative energies unified – the wholeness of the soul, which is neither male nor female.

It is also said that by destiny everyone has their own Lingam. It is as if the signature of one’s soul has been alchemically embedded in the stone down from the millenia of its making in the embrace of Mother Earth, and finally in the hands of an esoteric craftsperson. The Lingam draws out our soul qualities. As a result, it is a potent force for healing and meditation.

Typically the Irenic Bed is available in either King or Queen size, but it can be easily customized to accomodate various thicknesses and styles of boxsprings and/or mattresses. In addition we are always more than pleased to custom tailor our design to suit the needs of each individual client. The photo below shows a recently made custom version of this design which was made from a combination of stainless steel and a rare sampling of wood known as East Indian Laurel.

For this project the clients were also interested in having a matching dresser, chest of drawers and pair of night stands made to complement the Irenic Bed design. This invariably led to the creation of the Diego series of bedroom casegoods – which will be featured in a subsequent post.

Sustainable, Environmental, Eco Lifestyles, Healthy, All Natural, Home and Garden, Interior Design, Eco Friendly, Green Furniture, Green Furnishings, Green Designs, FSC Certified, Reclaimed Materials. Organic, LEED compliant, NAUF. CARB2, Bamboo, Natural Fibers. Non-Toxic, low-VOC, Non VOC, Natural Finishes.