Archive for carb2

Ellipse II Table – The Story Behind Its Creation

Posted in Artisanal, FSC, Furniture Making, Woodworking with tags , , , , , , , , , , , , , , , , , , , , , , on January 11, 2012 by johnwiggers

In 2002 I began to experiment with ideas on how to bend wood across complex three dimensional planes. In the course of doing this I inadvertently created a tapered elliptical cone shape that, at first glance, looked ideal for a dining table base.

After building a prototype of the cone my next challenge was making the top. After heeding advice to “keep it simple” I settled on a pure elliptical oval shape with bookmatched grain and flat edge apron. A 1″ high stainless steel plinth was added to the underside of the base. The resulting table was finished in Tobacco Mahogany, and named the Ellipse Dining Table.

Although the resulting table looked OK, there was something about it that was just plain missing. What bothered me most was the finish – which was a basic chocolate/mocha/expresso brown. At the time this was a safe finish to use, because just about every professional in the interior design industry was using it in one form or another since it “went with everything”.

One could probably credit Holly Hunt and Christian Liaigre with first introducing this look to the high end of the market in the 1990s. By the early 2000s, however, the finish was everywhere and I soon realized that to be the main problem. Namely, because of the finish this table was looking like everything else out there – even the cheap dross knock-offs that were now beginning to flood the market by the containerload from offshore.

By 2006 I decided to refine the design with some subtle changes. I began by using a wood called Nero Chaquiro, which is a lesser known species that comes from an FSC certified forest in Brazil. In addition to being certified as sustainably harvested the use of this wood also helps support an indigenous community living along the banks of the Amazon River by providing a tangible incentive for the peoples living there to manage their surrounding forest responsibly.

The main structure of the table was crafted out of FSC certified ply, which was also NAUF and CARB2 compliant due to the fact that there were no added urea formaldehydes in the glues and binders. To minimize the heaviness of the top the grain pattern was changed to sunburst and the edge profile became a deep undercut bevel. The stainless steel plinth was removed in lieu of a small convex inlay of Narra being added as a subtle detail. The resulting table was finished in a low-VOC water based urethane, and renamed the Ellipse II Table.

Taken together these changes created a more sculptural look to the design, and the response from the design community was tremendously positive. Our ability to custom tailor this design to meet the requirements of each individual client has since resulted in the Ellipse II Table becoming one of our most popular offerings today.

In October 2008 a custom commission of this table for interior designer Wendy Blount was even published in an issue of Metropolitan Home magazine.

Thanks to the positive response this article received, the table photo was subsequently republished in the book “Glamour: Making it Modern” by Michael Lassell.

Sustainable, Environmental, Eco Lifestyles, Healthy, All Natural, Home and Garden, Interior Design, Eco Friendly, Green Furniture, Green Furnishings, Green Designs, FSC Certified, Reclaimed Materials. Organic, LEED compliant, NAUF. CARB2, Bamboo, Natural Fibers. Non-Toxic, low-VOC, Non VOC, Natural Finishes.

Road Trip Delivery of Eco-Furniture to Orlando, Florida

Posted in Uncategorized with tags , , , , , , , , , , , , , on July 13, 2011 by johnwiggers

In an earlier post I described a road trip to Hollywood, Florida during which we delivered custom furniture to a luxury condominium at the Trump Hollywood. This trip reminded me of another project we delivered to Orlando, Florida in May of last year.

My son Kevin accompanied me on this delivery and along the way we took a few hours break to catch an MLB baseball game at Turner Field, between the Atlanta Braves and the Cincinnati Reds.


Kevin is clearly looking forward to seeing the game.


After an 8 run 2nd inning by the Reds, including a grand slam by Joey Votto, it looked like the rout was on.


This guy is probably the most avid Braves fan around. He claims to have been to EVERY single Atlanta Braves home game (in the same seat at Turner Field) stretching back over 1000+ games. He’s also a walking encyclopedia on baseball facts and trivia.


Expect the unexpected. In the bottom of the 9th the Braves rallied back from a 9-3 deficit with 7 runs, including a walk-off grand slam by Brooks Conrad to win the game 10-9. The place went nuts. It turns out this was only the 24th time in MLB history that this has happened, so we truly witnessed some history in the making.


Kevin with the Braves superfan, moments after the incredible come-from-behind victory. (Incidentally, at the end of the 8th I told Kevin that we couldn’t leave yet because the Braves were going to come back and win via walk-off grand slam. Good call, Dad!)


The reason for the road trip: overseeing delivery of custom made eco-furniture to a home near Orlando, Florida. This bedroom furniture includes an Irenic Bed and Inamorata casegoods made of FSC certified wood (that is also NAUF and CARB2 compliant), non-UF glue and low-VOC water based finish that is doctor recommended even for those with chemical sensitivities. The mattress is made of natural latex. The finish on the furniture is glazed maple.


This natural cherry finished furniture is for the guest bedroom. Consisting of an Irenic Bed and Inamorata casegoods it is also made of FSC certified wood (that is also NAUF and CARB2 compliant), non-UF glue and low-VOC water based finish that is doctor recommended even for those with chemical sensitivities.


The custom Inamorata Boxer Chest is made of natural cherry with the drawer fronts being made of Curly Birds Eye Maple from my Core Stash. All drawer boxers are dovetailed solid maple (FSC certified) running on Blumotion self-closing linear ball bearing slides. The drawer pulls are satin nickel.


This set of 3 custom made Island Tables is made of Louro Preto. The inset of river stones on the Cayman Table has been covered with a custom tempered glass top, to keep the cat from using it as a litter box.


This Ellipse II Table has been custom made in bamboo. The top features a radiating sunburst pattern and the finish is a low-VOC water based urethane.

All in all I was highly impressed by the level of research the client put into this project to verify that every aspect of our work was as environmentally responsible as possible.


Celebrating a delivery gone well….fresh ingredients + stainless steel bowl + liquid nitrogen = best ice cream ever. This shameless plug is for a hidden gem called the Pure Magic Ice Cream company. It’s located in Kissimmee, Florida.


When your kid is too old for Disney World, the next best thing is a ‘ghetto ride’ in downtown Orlando.


‘The Boy’ is stoked.


With some time to ourselves we checked out a street festival in downtown Orlando. While walking around we stumbled into this custom chopper with its own built-in humidor and port bar. The chopper lured me inside the Corona Cigar Company, which turns out to be North America’s largest walk-in humidor…boasting an inventory of 2,000,000 +/- cigars. It turns out that we inadvertently discovered the cigar afficionado’s motherlode of Arturo Fuente’s, Hemingways, Ashtons, and Diamond Crowns.


The obligatory photo of me with the chopper.


The Diamond Crown Cigar Lounge. Stocked with pre-embargo Cuban cigars and Prohibition-era rum, not to mention ice cold beer. With the outside temperature hovering around 92 degrees it made sense to chill out with a beer and a stogie in air conditioned comfort. We returned later to catch game 3 of the NBA Eastern Conference Final although, unfortunately, the Magic failed to show to play the Celtics that night. It was an enjoyable experience nonetheless – downtown Orlando is definitely a happening place on a Saturday night.

Ellipse Table Made of Bamboo

Posted in Uncategorized with tags , , , , , , , , , , , on July 6, 2011 by johnwiggers

In a previous post I described the creative process behind making the Ellipse II Table out of bamboo.

Bamboo has been available to custom furniture makers in veneer and plywood form for a number of years. It’s use as a “green” material, however, has not been without questions and controversy.

In simple terms bamboo is considered a sustainable alternative to wood because bamboo is actually a grass and not a wood. Ironically, as demand for bamboo has grown many forests in south-east Asia have ended up being cut down to make way for bamboo plantations. This reality can hardly be interpreted as protective of trees and forests.

In addition there have been many questions about herbicide and pesticide use on these plantations, as well as the use of urea formaldehyde glues in the making of bamboo ply. And this doesn’t negate other questions having to do with issues of fair labour practices in the growing, harvesting and processing of bamboo as a material.

In recent years these issues have been addressed with the introduction of FSC certification to the bamboo marketplace.

Given this availability of FSC certified bamboo that is also NAUF and CARB2 compliant I decided in early 2010 to prototype a custom made version of the Ellipse II Table crafted exclusively from carbonized bamboo plywood. The actual material came from a company called Nadurra in Toronto.

The sculpted elliptical cone base was made from stacked laminated bamboo ply sheeting that was milled and sanded to achieve its final shape. The top was made from a full sheet of bamboo ply, with the corner offcuts being used to make the built up aprons for the undercut bevel edge.

All surfaces were then sanded smooth and rubbed in a low-VOC natural linseed oil finish.

The table as shown here was unveiled at the Green Living Show in Toronto in April, 2010.

It measures 60″ long x 37″ wide x 29″ high.

This table is currently on display at The 2011 Design Time Cottage on Lake Rosseau in Muskoka, Ontario.

Sustainable, Environmental, Eco Lifestyles, Healthy, All Natural, Home and Garden, Interior Design, Eco Friendly, Green Furniture, Green Furnishings, Green Designs, FSC Certified, Reclaimed Materials. Organic, LEED compliant, NAUF. CARB2, Bamboo, Natural Fibers. Non-Toxic, low-VOC, Non VOC, Natural Finishes.

Inamorata Casegoods – The Story Behind Their Creation

Posted in Uncategorized with tags , , , , , , , , , , , , , on June 4, 2011 by johnwiggers

A few years ago we received a special commission to make a custom Irenic Bed out of East Indian Laurel. In addition to the bed the clients were keen on having complementary casegoods made – namely a pair of dressers and a pair of night stands.

Inspired by the sweeping arc of the bed design we conceptualized a casegood profile that would emulate the door sweep of the Diego Humidor.

The resulting casegoods are shown below. To counterbalance the warmth of the wood we introduced the coolness of steel through the use of large polished steel pulls. Given the vibrant presence of the wood grain it was necessary to make the size of the custom pulls substantial, with the grips and detailing crafted out of black rubber.

The back of the main dresser was fully finished, which is a standard feature incorporated into all of our custom furniture designs.

The tall chest shown below was initially conceived of as a shorter dresser until a problem was discovered with how the builder proportioned the master bedroom. This unexpected glitch was quickly resolved with the suggestion that we transform the dresser into a vertical chest of drawers, thereby allowing it to fit a niche in the room.

Once again the back is fully finished.

Each of the night stands has a single drawer, with storage below for books.

In tandem with this we crafted another version of the Irenic Bed as shown below – this time out of natural Cherry. Because of the subtlety of the Cherry grain it was decided to cut the wood at slight angles to create a radiating pattern to symbolize a rising Sun.

For this commission the client requested large center drawers on the dresser, and smaller cubbie drawers on each side. Since the wood grain of the Cherry was not as intense as the East Indian Laurel, a more subdued satin nickel pull was selected.

This 7 drawer cabinet is called a semainaire, which is derived from a French word used to describe a lady’s lingerie chest having one drawer for each day of the week.

One key feature of this custom piece is the discrete locking compartment that was integrated into the underside of the top. The compartment was lined in black Tuscany leather. Both the lock and hinges were plated in 18K gold.

The night stands each feature 3 large drawers…

and a fully finished back.

This corner detail shows the cascading grain pattern on the pilasters.

Inlaid into the back of each of the cabinets was a small convex inlay of a wood known as Narra. This particular selection of Narra carries a special provenance in the world of sustainable forest management because it comes from the last remaining board known to exist of the very first wood to be sustainably harvested on the Solomon Islands in the early to mid-1990s. This Narra made its way into North American by way of Eco-Timber in California.

All drawers are dovetailed solid maple, running on concealed linear ball bearing self-closing glides.

For management of various electronic devices some custom charging stations were built into each of the night stands, so that cell phones, Bluetooths, Blackberrys and digital cameras could be simultaneously stored and charged.

The power bar and excess wiring were concealed under a removeable tray that was inlaid with slots and pockets for storage.

This resulting casegoods collection is called Inamorata.

Inamorata comes from the Latin words “in” and “amore”, with the loose translation being “to inspire with love”.

Sustainable, Environmental, Eco Lifestyles, Healthy, All Natural, Home and Garden, Interior Design, Eco Friendly, Green Furniture, Green Furnishings, Green Designs, FSC Certified, Reclaimed Materials. Organic, LEED compliant, NAUF. CARB2, Bamboo, Natural Fibers. Non-Toxic, low-VOC, Non VOC, Natural Finishes.